1800 Corrugated Cardboard Production Line

1.1800 corrugated board production line product introduction

1800 Corrugated board production line is a highly integrated system designed for corrugated box manufacturers, capable of efficiently producing three, five and even seven layers of corrugated board of various specifications. The production line combines modern mechanical, electronic, automatic control and environmental protection technology to ensure the continuity and efficiency of production, and is one of the key equipment in the carton packaging industry.

2. Product composition

1800 corrugated cardboard production line is mainly composed of two parts: wet end equipment and cadre equipment, including the following key equipment:

Wet end equipment:

Base paper holder: As the starting point of the production line, responsible for storing and conveying different specifications of web base paper.

Preheater: preheat the base paper to improve the softness and processability of the paper.

Single-side corrugating machine: Press the base paper into corrugated core paper with a specific shape through the close cooperation of the upper and lower corrugating rollers, and apply glue.

Tianqiao: used to transport single-sided corrugated cardboard to the next process.

Double-sided machine: The single-sided corrugated cardboard and the face paper are fitted together to form double-sided corrugated cardboard to further enhance the strength and stability of the cardboard.

Glue applicator: Provide the appropriate amount of glue for the corrugated core paper and face paper during the bonding process.

Cadre equipment:

Longitudinal cutting and indentation machine: according to customer requirements, accurate longitudinal cutting and indentation of cardboard.

Cross cutting machine: Transverse cutting of cardboard to form the required specification of corrugated board.

Stacker: automatically stack the cut cardboard neatly, easy to store and transport.

Control system: responsible for monitoring the running status of each link, adjusting parameters to ensure the stability and efficiency of the production process.

3. Product features

Efficient production: The production line adopts high-speed automatic design, which can greatly improve production efficiency and meet the production needs of enterprises of different sizes.

High precision cutting: slitting and cross cutting machine are equipped with high precision tools and control system to ensure cutting accuracy and reduce scrap rate.

Environmental protection and energy saving: The use of low-energy motor, waste heat recovery technology, reduce production costs, reduce environmental pollution.

Intelligent control: Integrated PLC (Programmable logic controller) and SCADA (Monitoring and data acquisition) system to achieve accurate control and remote monitoring of the production process.

Stable and reliable: equipment selection of high quality materials, through strict quality testing, to ensure long-term stable operation.

4. FAQ

Q1: What is the working principle of corrugated board production line?

‌A1‌: The working principle of corrugated cardboard production line is based on the mechanical principles in physics and chemical adhesion. After the base paper is preheated by the preheater, it enters the single-sided corrugated machine, presses the corrugated core paper into a specific shape through the tight fit of the upper and lower corrugated rollers, and is coated with glue. The coated corrugated core paper is transported to the double-sided machine through the overpass, and is bonded with the face paper to form double-sided corrugated board. Then, the cardboard is heated by the hot plate, so that the glue quickly solidifies, ensuring the rigidity of the cardboard structure. Finally, the cardboard is precisely cut and indentation by the slitting and cross-cutting machine, and then stacked neatly by the stacker.

Q2: What are the key equipment in the corrugated board production line?

‌A2: The key equipment in the corrugated board production line includes base paper holder, preheater, single-side corrugated machine, double-side machine, hot plate, slitter and indentation machine, cross-cutting machine and stacker, etc. Among them, single-sided corrugated machine and double-sided machine are the core equipment, responsible for the molding and bonding of corrugated cardboard; The slitting and indentation machine and the crosscutting machine are responsible for the cutting and indentation treatment of the cardboard; Stacker is responsible for the stacking of cardboard.

Q3: How to improve the production efficiency of corrugated board production line?

‌A3‌: Improving the production efficiency of corrugated cardboard production line can be started from the following aspects:

Optimize equipment configuration: the selection of efficient and stable equipment to ensure the continuity and efficiency of the production process.

Strengthen equipment maintenance: regular maintenance and repair of equipment to reduce downtime.

Improve the level of automation: the introduction of automation technology and intelligent control system, reduce manual intervention, improve production accuracy and efficiency.

Reasonable arrangement of production schedule: According to the order demand and production capacity, reasonable arrangement of production plan to avoid waste and waiting time in the production process.