Automatic Gluing And Nailing Machine

1. Automatic nail machine product introduction

Automatic nail sticking machine is a device that uses mechanical, electrical and pneumatic technology to achieve automatic supply, positioning, pasting and fixing of nails or screws (such as by pressing, tapping, etc.). It can replace the traditional manual napping operation, significantly improve production efficiency, ensure the consistency of paste quality, and reduce human error.

Working principle: The workflow of the automatic nailing machine usually includes the following steps:

Nail supply: Arrange bulk nails or screws through devices such as vibrating plates, conveyor belts or nail storage bins, and transport them individually or in batches to designated locations.

Positioning and grasping: mechanical arms, suction cups, electromagnets and other grasping mechanisms accurately locate and grasp nails.

Paste and fix: Align the captured nail with the preset position on the workpiece, paste and fix it on the workpiece by pressing, tapping, rotating, etc. Some high-end models are equipped with functions such as strength control and deep detection to ensure the paste effect.

Loop job: After a paste is completed, the device automatically returns to the initial state and is ready for the next job.

2. The main type of automatic nailing machine

Classification by degree of automation

Semi-automatic nail sticking machine: manual assistance is required for loading and unloading, but the supply, grasping and pasting process of nails is automatically completed by the machine. Suitable for small businesses or scenarios that require little automation.

Automatic nail machine: from the top to the finished product output without manual intervention, highly automated, suitable for large-scale production.

Classified by application field

Special adhesive machine for furniture manufacturing: Designed for the characteristics of the furniture industry, it can adapt to the needs of different shapes and materials of furniture parts, such as wood, density board, particle board, etc.

Building decoration nailing machine: used for gypsum board, wood, cement wall and other base materials such as nail paste, often used for ceiling, partition wall, floor installation and other links.

Universal nailing machine: Wide range of application, can meet the needs of a variety of industries and materials.

Classified by drive type

Electric napping machine: with motor as power source, stable operation, less noise, suitable for indoor environment.

Pneumatic nailing machine: compressed air as the power, fast reaction speed, large force, suitable for pasting speed and strength have higher requirements.

3. The key components of the automatic nailing machine

Control system: Using PLC, MCU and other controllers, responsible for receiving instructions, controlling the action sequence, speed and strength of each actuator, to ensure that the equipment runs accurately in accordance with the preset program.

Nail supply system: including nail storage bin, vibration disk, conveying track, etc., responsible for storing, sorting and conveying nails or screws. Some models are equipped with a missing nail detection function to prevent downtime caused by missing nails.

Grasping and positioning system: composed of a mechanical arm, a suction cup, an electromagnet, etc., responsible for accurately grasping the nail and positioning it to the specified position on the workpiece. High-precision sensors and servo motors ensure the accuracy of positioning.

Pasting and fixing system: According to different process requirements, it may include pressing head, hammering hammer, rotating motor and other devices to achieve the paste and fixing of nails. Some devices also have functions such as strength control and depth detection to ensure paste quality.

Safety protection system: including emergency stop button, protective cover, light curtain protection and other devices to ensure the safety of operators. Some high-end models are also equipped with fault self-diagnosis, remote monitoring and other functions to facilitate equipment maintenance and management.

4. Advantages and applications of automatic nailing machine

Advantage

Efficient production: high degree of automation, greatly improve production efficiency, shorten the production cycle.

Quality stability: mechanical operation, reduce the error caused by human factors, to ensure the consistency of paste quality.

Save manpower: reduce the dependence on skilled workers, reduce the labor intensity of workers, save labor costs.

Strong adaptability: can be adjusted according to different workpieces, materials and process needs, with strong versatility and flexibility.

Environmental protection and energy saving: Compared with traditional manual work, the automatic napping machine has lower energy consumption, and reduces dust, noise and other pollution.

Application field

Furniture manufacturing: Used for the assembly of furniture such as wardrobes, cabinets, tables and chairs to improve production efficiency and ensure product quality.

Wood products processing industry: suitable for wood flooring, wooden doors, wood lines and other products nail paste, improve the level of production line automation.

Building repair industry: Used for gypsum board, wood, cement wall and other base materials such as nail paste, such as ceiling, partition wall, floor installation, etc., improve construction efficiency and quality.

Other industries: such as packaging, electronics, auto parts and other fields, may also need to use automatic nailing machine for the assembly and fixing of relevant parts.

5. FAQ

What is an automatic nailing machine?

Automatic nail sticking machine is an automatic equipment used to automatically paste nails or screws to the workpiece to improve production efficiency and reduce labor intensity. It is widely used in furniture manufacturing, wood products processing, building decoration and other industries.

What is the working principle of the automatic nail sticking machine?

The workflow of the automatic nail sticking machine usually includes the steps of nail supply, positioning and grasping, pasting and fixing, and recycling operations. Through mechanical, electrical and pneumatic technology, the nails are automatically supplied, accurately positioned, pasted and fixed.

What are the types of automatic nailing machines?

Automatic nailing machines can be classified according to the degree of automation, application field and drive mode. According to the degree of automation can be divided into semi-automatic and automatic; According to the application field can be divided into furniture manufacturing special, building decoration and general; According to the driving mode can be divided into electric and pneumatic.

What is the operation process of the automatic sticking machine?

It generally includes the steps of pre-heating, parameter setting, loading the workpiece, starting the equipment, monitoring the process, and completing the shutdown. Operators must be professionally trained and familiar with device performance and operation procedures.

How to deal with the failure of automatic nailing machine?

When the equipment is abnormal, such as improper paste, alarm prompt, abnormal sound, etc., it should be stopped immediately for inspection. Common faults may involve control systems, nail supply systems, grasping and positioning systems, pasting and fixing systems, etc. It should be diagnosed and repaired by a professional technician.

What are the advantages of automatic nailing machine compared with traditional manual nailing?

Automatic nailing machine has the advantages of efficient production, stable quality, manpower saving, strong adaptability and environmental protection and energy saving. It can replace the traditional manual napping operation, significantly improve production efficiency and ensure the consistency of product quality.

What industries and scenarios is the automatic nailing machine suitable for?

Automatic nailing machine is widely used in furniture manufacturing, wood products processing, building decoration and other industries. In the furniture industry, it can be used for the assembly of furniture such as wardrobes, cabinets, tables and chairs; In the wood products processing industry, it is suitable for the nail paste of wood floors, wooden doors, wood lines and other products; In the building repair industry, it can be used for gypsum board, wood, cement wall and other base materials such as nail paste.

How does the nailing system of the automatic nailing machine work?

The nailing system usually includes nail storage bin, vibration disk, conveying track and other parts. It is responsible for storing, arranging and conveying nails or screws to the specified position for grabbing mechanism. Some models are also equipped with a missing nail detection function to prevent downtime caused by missing nails.

What are the characteristics of the control system of the automatic sticking machine?

The control system usually adopts PLC, MCU and other controllers, which has a high degree of flexibility and programmability. It can receive instructions, control the action sequence, speed and strength of each actuator, and ensure that the equipment runs accurately according to the preset program. At the same time, the control system also has the functions of fault self-diagnosis and remote monitoring, which is convenient for the maintenance and management of the equipment.